head mb9

Mechanical treatment

In our horizontal (Heller) and vertical (Chiron) machining centres we machine only brass castings. These come from our own casting plant. We manufacture faucets and accessories for reputable manufacturers in batches (order quantities) from 110 to 5000 units. We work closely together with our customers from the drafting of the offer to preparing an article ready for production. Our highly motivated staff who work closely together in design, machining and quality are a guarantee for the constant high quality of our products.

 

The clamping devices for machining centres are made with the aid of Edge CAM and Solid Works. For the most part tools and devices of all kinds are produced in our own tool shop.  Depending on the degree of contamination, the different castings are cleaned after machining using different methods, e.g. in an ultrasonic bath or with high pressure rinsing. Subsequently the decontaminated faucets  are checked for water-tightness with the aid of high-performance measuring instruments.

 

To guarantee the constant quality of our products, measurements are carried out several times a day on our full range of products, using 3D measuring gauges.

 

 

Machining centre

 

Manufacturer Control system Type Qantity Large travel Rapid
motion
Drive
power
(Kw)
Tool holder Number
of tool
stations
Revs
(1/min)
Special equipment
X Y Z
Chiron Siemens 810M FZ22-L 1 1600 400 425 20 27 SK40 36 6000 2 NC axes, separate working areas
Chiron Siemens 810M FZ22-L 1 1600 400 425 20 18 SK40 36 10500 2 NC-axes, separate working areas
Chiron Siemens 810M FZ18-W 1 630 400 425 40 18 SK40 20 7200  
Chiron Siemens 810M FZ18-S 1 550 300 425 40 18 SK40 20 10500  
Chiron Siemens 840D FZ12 3 550 300 425 40 18 SK40 20 10500  
Chiron * Siemens 840D Mill 800 1 800 500 550 60 22,5 HSK A63 40 12000 5-axes
Chiron *
Siemens 840D Mill 800
1 800
500 550
60 22,5
HSK A63 40 12000

5-axes; ABB robot arm

Chiron * Siemens 840D Mill 800 2 800 630
550 60 22,5 HSK A63 40 12000 5-axes
Chiron * Siemens 840D DZ 15 KW
1 800 630 550 60 22,5 HSK A63 2 x 50
12000 double-spindle machine
Chiron * Siemens 840D DZ 18.2 KWM 1 400 520 400 60 36 HSK A63 2 x 30 12000 5-axes; double-spindle machine
Heller * Siemens 840D Mci-16.2 1 630 630 630 90 38 HSK A63 80 10000

drilling head fixation

Heller * Siemens 840D Mci-16.2 1 630 630 630 90 38 HSK A63 80 10000

measuring sensor

Triflex Fanuc U40 1 xx xx xx 60
xx HSK A63 4 X 8 12000 4 stations machine; ABB robot arm
Mazak * Mazatrol Matrix
Variaxis 630-5X
1 630 765 510
60
25
HSK A63
80
12000

5-axes

All machines are equipped with NC axes

* The Heller machining centres have been fitted with a Brankamp collision monitoring system.